Accessories:Hydraulic press, sheet cutter, conveyor, control panel
Automatic Grade:Semi-Automatic
Automation Grade:Semi-Automatic
Capacity:300 - 400 sheets/day (depends on sheet thickness)
Color:Industrial green/blue
Computerized:No
Control System:Other, PLC based control panel
Dimension (L*W*H):6200 x 2100 x 1700 mm (approx)
Drive Type:Other, Gear driven
Driven Type:Gear driven
Efficiency (%):Up to 92%
Features:Heavy duty structure, corrosion resistance, low maintenance, high output
Frequency:50 Hz
Installation Guideline:Foundation required, single side operation, electrical & pneumatic supply needed
Machine Type:Coir Mattress Sheet Plant
Material:MS
Model No:CMSP-2024
Motor Power:3-7.5 HP for each section
Power:25 kW (main motors combined)
Power Consumption:24-28 units/hr
Production Capacity:150-200 kg/hr
Speed:Variable, 10-30 m/min
Surface Finish:Other, Powder coated
Temperature Range:Room temp. to 100°C (heating system optional)
Type:Coconut coir sheet machine and plant
Usage & Applications:Manufacturing coconut coir mattress sheets, pads, insulation and eco-panels
Voltage:415 V, 3 Phase
Weight (kg):Approx. 3500 kg
Know More
Coir Sheet Machine (Sheeting Line): This machine is used to process systematically, the coir fiber with the latex for manufacturing Rubberized Coir Fleeces of 1 thickness. These fleeces are piled to make the mattress and other allied items.
Heavy-Duty, Low-Maintenance DesignBuilt from powder-coated mild steel, the CMSP-2024 features a robust frame engineered for high output and longevity. Its corrosion-resistant finish and heavy-duty components reduce maintenance and prolong operational life, making it ideal for continuous manufacturing environments.
Safe and User-Friendly OperationSafety is paramount, with features including emergency stop buttons, overload protection, and fully guarded moving parts. The semi-automatic PLC-based system is user-friendly, allowing 2-3 staff per shift to efficiently manage and monitor operations, ensuring both productivity and workplace safety.
High Efficiency and Versatile OutputThis plant produces 300-400 sheets per day, depending on thickness, with precision hydraulic pressing (up to 150 bar) and variable speed control. Designed for flexibility, it accommodates coconut coir bales and delivers consistent quality across mattress sheets, pads, insulation, and eco-panels.
FAQ's of Coconut Coir Mattress Machine Plant:
Q: How does the CMSP-2024 Coconut Coir Mattress Machine Plant operate?
A: The CMSP-2024 operates semi-automatically, utilizing a PLC-based control system and gear-driven mechanisms. Coir bales (30-50 kg each) are fed onto a slat conveyor with rubber lining. The material is pressed under adjustable force (30-60 tons), shaped into sheets of 10-100 mm thickness, and processed with minimal manual intervention by 2-3 staff per shift.
Q: What is the process for installing and setting up the machine plant?
A: Installation requires a stable foundation, single-side access for operation, and provision of 415V, 3-phase electrical and pneumatic supply. The machine setup includes assembling the hydraulic press, control panel, conveyor system, and safety guards. A comprehensive manual and video support are provided, and on-site service is available within India.
Q: When is maintenance typically required, and what are the main maintenance needs?
A: Routine maintenance should be performed as per the manual, focusing on hydraulic systems, conveyor lubrication, and visual inspection of safety features. The plant's heavy-duty, corrosion-resistant design minimizes breakdowns, and low maintenance requirements keep downtime to a minimum. Any issues can be addressed with service support available across India.
Q: Where can the CMSP-2024 be used and what applications does it support?
A: This machine plant is suitable for manufacturing facilities producing coconut coir mattress sheets, pads, insulation, and eco-panels. It is widely used by manufacturers, exporters, and traders who require efficient and consistent production for both domestic and international markets.
Q: What are the benefits of using this coir mattress machine plant?
A: Benefits include high production efficiency (up to 92%), consistent sheet quality, adjustable pressing force for varied thicknesses, and built-in safety systems. Its low operational noise (below 80 dB), energy efficiency (24-28 units/hr), and low maintenance needs make it a cost-effective and safe choice.
Q: How does the variable speed feature enhance usage and product quality?
A: The adjustable speed setting (10-30 m/min) allows the operator to adapt production rates based on sheet thickness and material quality, ensuring optimal processing and uniformity in the finished sheets. This flexibility is particularly valuable for customizing products across different applications.
