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Coconut Coir Mattress Machine Plant

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MOQ : 01 Plant

Coconut Coir Mattress Machine Plant Specification

Frequency
50 Hz

Model No
CMSP-2024

Motor Power
3-7.5 HP for each section

Accessories
Hydraulic press, sheet cutter, conveyor, control panel

Efficiency (%)
Up to 92%

Production Capacity
150-200 kg/hr

Driven Type
Gear driven

Installation Guideline
Foundation required, single side operation, electrical & pneumatic supply needed

Speed
Variable, 10-30 m/min

Usage & Applications
Manufacturing coconut coir mattress sheets, pads, insulation and eco-panels

Temperature Range
Room temp. to 100C (heating system optional)

Automation Grade
Semi-Automatic

Type
Coconut coir sheet machine and plant

Material
MS

Computerized
No

Automatic Grade
Semi-Automatic

Control System
PLC based control panel

Drive Type
Gear driven

Voltage
415 V, 3 Phase

Power
25 kW (main motors combined)

Weight (kg)
Approx. 3500 kg

Dimension (L*W*H)
6200 x 2100 x 1700 mm (approx)

Color
Industrial green/blue

Capacity
300 - 400 sheets/day (depends on sheet thickness)

Features
Heavy duty structure, corrosion resistance, low maintenance, high output

Machine Type
Coir Mattress Sheet Plant

Power Consumption
24-28 units/hr

Surface Finish
Powder coated

Hydraulic Pressure
Up to 150 bar

Operating Temperature
Ambient to 50°C

Sheet Thickness Range
10-100 mm

Service Availability
On-site within India, video/manual support export

Model
CMSP-2024

Noise Level
Below 80 dB

Safety Features
Emergency stop, overload protection, guards

Operating Staff
2-3 persons per shift

Pressing Force
30-60 tons (adjustable)

Bale Size (Input)
Standard 30-50 kg coir bales

Conveyor Type
Slat conveyor with rubber lining

Coconut Coir Mattress Machine Plant Trade Information

Minimum Order Quantity
01 Plant

Supply Ability
01 Plant Per Week

Delivery Time
01 Week

Main Export Market(s)
Western Europe, Australia, North America, Eastern Europe, Central America, Middle East, South America, Africa

Main Domestic Market
All India

About Coconut Coir Mattress Machine Plant

Coir Sheet Machine (Sheeting Line): This machine is used to process systematically, the coir fiber with the latex for manufacturing Rubberized Coir Fleeces of 1 thickness. These fleeces are piled to make the mattress and other allied items.

Heavy-Duty, Low-Maintenance Design

Built from powder-coated mild steel, the CMSP-2024 features a robust frame engineered for high output and longevity. Its corrosion-resistant finish and heavy-duty components reduce maintenance and prolong operational life, making it ideal for continuous manufacturing environments.

Safe and User-Friendly Operation

Safety is paramount, with features including emergency stop buttons, overload protection, and fully guarded moving parts. The semi-automatic PLC-based system is user-friendly, allowing 2-3 staff per shift to efficiently manage and monitor operations, ensuring both productivity and workplace safety.

High Efficiency and Versatile Output

This plant produces 300-400 sheets per day, depending on thickness, with precision hydraulic pressing (up to 150 bar) and variable speed control. Designed for flexibility, it accommodates coconut coir bales and delivers consistent quality across mattress sheets, pads, insulation, and eco-panels.

FAQ's of Coconut Coir Mattress Machine Plant:

Q: How does the CMSP-2024 Coconut Coir Mattress Machine Plant operate?

A: The CMSP-2024 operates semi-automatically, utilizing a PLC-based control system and gear-driven mechanisms. Coir bales (30-50 kg each) are fed onto a slat conveyor with rubber lining. The material is pressed under adjustable force (30-60 tons), shaped into sheets of 10-100 mm thickness, and processed with minimal manual intervention by 2-3 staff per shift.

Q: What is the process for installing and setting up the machine plant?

A: Installation requires a stable foundation, single-side access for operation, and provision of 415V, 3-phase electrical and pneumatic supply. The machine setup includes assembling the hydraulic press, control panel, conveyor system, and safety guards. A comprehensive manual and video support are provided, and on-site service is available within India.

Q: When is maintenance typically required, and what are the main maintenance needs?

A: Routine maintenance should be performed as per the manual, focusing on hydraulic systems, conveyor lubrication, and visual inspection of safety features. The plant's heavy-duty, corrosion-resistant design minimizes breakdowns, and low maintenance requirements keep downtime to a minimum. Any issues can be addressed with service support available across India.

Q: Where can the CMSP-2024 be used and what applications does it support?

A: This machine plant is suitable for manufacturing facilities producing coconut coir mattress sheets, pads, insulation, and eco-panels. It is widely used by manufacturers, exporters, and traders who require efficient and consistent production for both domestic and international markets.

Q: What are the benefits of using this coir mattress machine plant?

A: Benefits include high production efficiency (up to 92%), consistent sheet quality, adjustable pressing force for varied thicknesses, and built-in safety systems. Its low operational noise (below 80 dB), energy efficiency (24-28 units/hr), and low maintenance needs make it a cost-effective and safe choice.

Q: How does the variable speed feature enhance usage and product quality?

A: The adjustable speed setting (10-30 m/min) allows the operator to adapt production rates based on sheet thickness and material quality, ensuring optimal processing and uniformity in the finished sheets. This flexibility is particularly valuable for customizing products across different applications.

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